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  • Building E, No.3888 Baoqian Road, Xuhang Town, Jiading District, Shanghai, China
Ruimin Machinery

Basalt Fiber Geogrid Welding Machine

Introducing the Ruimin Vibration Friction Geogrid Welding Machine, a comprehensive solution for geogrid welding. This advanced system includes the main engine, front belt reel rack, front workbench, horizontal belt threading wire reel rack, automatic mesh cutting machine, rear wrap-up machine, automatic reel unloader, wrap-up rod, and unloading car. Powered by cutting-edge vibration friction technology, it offers unmatched efficiency, quality, and sustainability.

Key features include:

  • Welding points have higherstrength and are smoother and more aesthetically pleasing
  • each point is controlled by anindependent electricalmachinery
  • Compared to ultrasonic machine, the vulnerable parts of the equipment will be reduced by 95% (without the need for damage and regular replacement of molds, transducers, and ultrasonic power sources generated by ultrasonic welding equipment)
  • The equipment incurs lower maintenance costs, with a long operational lifespan
  • Reduce electricity consumption by about 80%
  • 40% reduction in noise, more environmentally friendly

Experience the future of geogrid welding with the Ruimin Vibration Friction Machine.

 

*This Welding Machine is compatible with Firber Grogrids | Plastic Geogrids | Polyester Fiber Bundled Geogrids | Steel-Plastic Geogrids Production line.

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Ⅰ Welding mold configuration
1 Welding width of longitudinal and transverse strips: 10-18mm
2 Welding thickness of longitudinal and transverse strips: 1.5-2.5mm
3 Welding mold tooth surface longitudinal and transverse length and width: 26*26mm
4 Weldable material: PP, PE, PVC, HDPE
5 Single head welding power: 300W
6 Welding unit: 98#
7 Maximum welding transverse width: 6000mm±15mm
8 Friction motor model and size: 57mm
9 Maximum speed of friction motor: 10000r/min
10 Maximum working pressure of welding mold: 0.6 Mpa
11 Welding head descent distance: 75mm
12 Welding head descent cylinder mode: SDA40*75-B
13 Welding head lowering solenoid valve model: 4V110-DC24V
14 Weldable mesh for welding mold: 50mm, 100mm, 150mm
15 Strip welding method: one head one strip
16 Horizontal mesh welding cycle: 4.5-5s
17 Weldable transverse width: 4m, 5m, 6m
18 Welding parameter control method: PLC
Ⅱ Vertical and horizontal weaving device configuration
1 Waving power: 1.1KW
2 Power of threading drive motor frequency converter: 1.1KW
3 Outer diameter of threading pressure wheel: 50mm*40mm
4 Wearable strap width: 10-15mm
5 Threading speed: 0-50hz
6 Pressing wheel cylinder: SDA40*10*10
Ⅲ Clamp-type fixing device configuration
1 Transverse band propulsion cylinder: SC*175mm
2 Longitudinal band propulsion cylinder: SDAP20*15mm
3 Longitudinal band propulsion width: 10-24mm
Ⅳ Traction device configuration
1 Model of traction network servo motor: 130mm-3.8KW
2 Motor operating voltage: AC220v-50hz
3 Motor speed: 2500 r/min
4 Traction roller size: 6400*210mm
5 Traction reducer model: R-1:40
6 Assembly method of traction roller: 2 below and 1 above
7 Control method: PLC pulse control
8 Horizontal mesh adjustment method: touch screen input 50-500mm
Ⅴ Automatic cutting device configuration
1 Maximum cutting length: Within 6000mm
2 Cutter motor speed: 4000 r/min
3 Cutting motor voltage: AC220V
4 Cutting forward motor power: AC220v to three-phase 110v output
5 Cutter outer diameter: 300mm
6 Cutting and feeding roller: 6500 * 180mm
7 Power of grid feeding motor: 1.5KW
8 Power of grid feeding motor: AC380v
9 Cutting method: PLC control
10 Wrap-up power: 1.5KW
11 Wrap-up reduction ratio: 1:50
12 Unload roll jacking cylinder: SC80 * 250mm
Ⅵ Main low-voltage electrical equipment technology brand technical configuration
1 CJX2 Contactor: Schneider Electric
2 Miniature DC24V relay Schneider Electric
3 PLC Touch screen: Mitsubishi FX3U
4 Touch screen SamkoonSK-102HE
5 Frequency converter: Taiwan Shihlin 1.1-2.2KW
6 Remote control system FXCPU
7 switch power supply Taiwan MEAN WELL NDR-240-24V
Ⅶ Overall dimensions after installation(m):  7.2 x 6.5 x 2.1
Ⅷ Equipment Parameters
1 Equipment model RM-98#-6000#
2 Welding head station 98
3 Number of welding head 98
4 Maximum output power 2.6-10KW
5 Single head output power 50-100W
6 External dimensions of equipment (m) 7.2*2.5*2.1
7 Equipment weight 9.6T
8 Rated input voltage AC380V   50-60HZ
9 Input voltage form Three-phase four-wire
10 Rated input pressure 0.6~1.0MPa
11 Air pressure vessel ≥0.6~1.0m³
12 Barometric flow rate 2.5~3.0m³
13 Weldable width 3-4m -5m -6m
14 Weldable materials PP, PE, PVC, PET, PC
15 24-hour maximum production 8000-10000㎡
16 Production capacity is calculated in 50 meters 35-40 per roll

Ruimin Vibration Friction Welding Process

The Ruimin vibration friction welding process employs a low-power high-speed brushless motor with a drive controller, along with precision mechanical components, to execute vibration friction. This method ensures precise motion coordination throughout the welding process. The surface friction heating welding enables adaptation to various materials, including steel wire, fiberglass, polyester, PP, PET,, among others, by incorporating internal reinforcing ribs.

Ruimin Vibration Friction welding machine product image

Capabilities of Vibration Friction Machines

conventional ultrasonic vertical friction welding could damage the internal structure (such as fiberglass, polyester, basalt, etc.), causing the internal fibers of the weld joint to break. However, the vibrating friction machine developed by Ruimin adopts the lateral friction method, which does not generate heat during the friction process, so it will not cause damage to any structure of the geogrid. Even under low-power conditions, it achieves welding effects surpassing ultrasonic welding by tenfold instantly. The design features separate welding molds and an independent computer control system, ensuring optimal appearance and stable strength at each welding point.

Advantages of New Geogrid Vibration Friction Welding Equipment

  1. Enhanced Performance: Faster welding speed leads to improved production efficiency, increased output, and reduced production costs.
  2. Reduced Vulnerable Parts: Compared to traditional machines, the new equipment reduces vulnerable components by 90%, enhancing durability and reliability.
  3. Improved Welding Quality: Ensures higher welding effect and strength, maintaining consistency in appearance and strength across all welding points.
  4. Energy Efficiency: Drastic reduction in electricity consumption by approximately 65%, significantly cutting operational costs.
  5. Automation and Ease of Operation: Offers a higher degree of automation, simplifying operation and reducing manual labor requirements.
  6. Enhanced Aesthetics: Welded products exhibit smoother surfaces and enhanced aesthetic appeal.
  7. Environmental Benefits: Lower noise emissions and increased environmental friendliness compared to traditional methods.
  8. Material Versatility: Suitable for welding various raw materials, including PE, PP, PET, PVC, and others, expanding its application versatility.
Ruimin Vibration Friction welding machine product image
Ruimin Vibration Friction welding machine product image

Advantages of Vibration Friction Welding

  1. Cost Efficiency: The vibration friction welding process consumes only 30% of the electricity required by ultrasonic welding, resulting in significant cost savings in energy expenses.
  2. Reduced Maintenance Needs: With fewer vulnerable components and a more stable mechanical design, the equipment experiences reduced wear and tear, minimizing the need for maintenance and replacement of parts such as molds, transducers, and power sources.
  3. Increased Stability and Value Preservation: The streamlined design and reduced reliance on fragile parts contribute to a more stable equipment structure, enhancing its longevity and value retention. This stability translates to fewer equipment downtimes, minimizing production interruptions and labor costs.
  4. Enhanced Competitiveness: By reducing production costs, improving output, and ensuring consistent welding quality, the vibration friction welding process enhances the competitiveness of products in the market. This allows businesses to offer high-quality products at competitive prices, attracting more customers and expanding market share.

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