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  • juewang@ruimin.co
  • Building E, No.3888 Baoqian Road, Xuhang Town, Jiading District, Shanghai, China
Ruimin Machinery

Geocell Wleding Machine

Geocell Welding Machine is a highly efficient and precise equipment specifically designed for the production of geocells. As a new type of geosynthetic material, geocells are widely used in civil engineering projects such as roadbed reinforcement, slope protection, and riverbank stabilization, effectively improving the bearing capacity and stability of the soil.

  • Efficiency: The geocell welding machine adopts advanced welding technology and automation systems, enabling it to quickly and accurately complete the welding of geocells, significantly improving production efficiency.
  • Automation and Intelligence: The geocell welding machine is equipped with an advanced control system that can automatically adjust the welding process based on preset parameters. Its high level of intelligence minimizes manual intervention, enhancing production efficiency and product quality.
  • Safety: The machine is designed with comprehensive safety features, including overload protection and short-circuit protection, to ensure operator safety and stable equipment operation.
  • Durability: Made from high-quality materials and components, the welding machine is durable, reducing maintenance costs and extending equipment lifespan.
  • Energy Saving and Environmental Protection: The geocell welding machine is designed with energy efficiency and environmental protection in mind, utilizing energy-saving technologies to minimize environmental impact.

 

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Key Components and Features of the Ruimin Geocell Welding machine

1. Welding machine configuration table

  • Geocell welding equipment：RM15K-18-6000mm（1 unit）
  • Ultrasonic power supply：15K2600W（19 units）
  • Welding die：15K-220mm（19 pieces）
  • transducer：15KHZ（19 pieces）
  • Weld bottom die：400-500mm（36 pieces）
  • Stacking platform：50-200-8000mm（1 set）
  • Moving power of solder joint：1.5kw-4s（1 set）
  • Weld bottom die distance：60-75mm（36 sets）

2. Welding machine parameter

  • Model number：RM15K-18T-7000
  • Welding head station：18
  • Bottom weld number：36
  • Maximum output power：2.6-57.2KW±5％
  • Single head ultrasonic output power：2600W
  • Equipment dimensions (m)：9.6*2.2*2.5m
  • Equipment weight：7.25T
  • Rated input voltage：AC380V±5％ 50-60HZ±1HZ
  • Rated input pressure：0.8~1.0MPa
  • Air pressure vessel：≥0.6~1.0m³
  • Barometric flow：2.5~3.0m³
  • Width welding spacing：50mm-200mm
  • Length welding spacing：1000mm-7000mm
  • Effective adjustment of welding spacing：320-600mm
  • Weldable material：PP、PE、PVC
  • Maximum output 24 hrs/day：2000-4000㎡
  • Production capacity per minute is calculated based on 200mm sheet material：8-12 pcs/sec.

 

3. Configuration Details 

  1. Except welding station, other actions of the whole machine are changed from pneumatic to electric and servo, which greatly saves air pumping capacity of air compressor.
  2. The welding bottom die is controlled by servo motor to improve speed and accuracy.
  3. Japan Mitsubishi programmable PLC controller FX3U.
  4. Large size Shenzhen Display Control 10 inch man-machine interface touch screen.
  5. Welding distance adjustment adopts servo motor control to change the traditional cylinder adjustment and improve the speed.
  6. Lifting motor for welding slot sheet is 550W.
  7. Intelligent automatic frequency tracking ultrasonic generator is 15K2600W.
  8. Ultrasonic transducer is 15K2600W.
  9. Ultrasonic horn 15K2600W.
  10. Welding machine main frame steel (GB)
  11. Frequency converter: Taiwan shihlin electric control lifting pallet.
  12. Automatic storage lift motor platform.
  13. The effective length of the platform is 7.5m.
  14. Adjustment of welding distance on the scale above each welding station.
  15. Welding bottom die servo control in and out of 750 watts of precision reducer 1:4 speed ratio.

 

3. Configuration Details (continue…)

  1. Adjustment of welding spacinge and welding bottom die size is input by touch screen.
  2. Welding servo motor power 2.2 kW to precision reducer 1:10 speed ratio.
  3. Single head welded cylinder size is 63×75-S.
  4. AC contactor of low voltage electric apparatus: Schneider.
  5. Touch screen control system: immovable.
  6. Pneumatic components: China Airtek control system.
  7. Mold welding material: 7075 Aeral.
  8. Maximum moving distance of solder joint: 150mm-600mm.
  9. Torch moving slider Brand: 30mm (HIWIN).
  10. Automatic feeding tooling system: left&right two sets.
  11. Remote control system: 1 set.
  12. Low voltage appliance of the whole machine: Schneider.

4. Alarm function

  1. Welding leakage alarm: automatic stop and display alarm station.
  2. Sheet material fall off automatically alarm and stop.
  3. Servo overlimit will alarm and stop.
  4. Position failure: stop, alarm and display.
  5. Die damage: stop, alarm and display.
  6. Transducer damage: stop, alarm and display.
  7. After power failure, the system automatically resets to the origin.
  8. Sensor failure: automatically alarm and stop.

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