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Ruimin Machinery

Fiberglass Geogrid Welding Machine

Introduce Ruimin vibrating friction geogrid welding machine, a comprehensive solution for geogrid welding. This state-of-the-art system includes a main machine, a front belt reel rack, a front table, a horizontal belt stringing reel, an automatic net cutter, a rear winder, an automatic reel unloader, a drum rod and a discharge cart. It uses cutting-edge vibratory friction technology to deliver unmatched efficiency, quality, and sustainability.

Key features include:

  • Versatile welding capabilities for a wide range of materials
  • Excellent strength and appearance when heated only on the surface
  • Achieve faster speed and less maintenance with precision engineering
  • 70% lower power consumption compared to traditional methods
  • User-friendly operation and eco-friendly design

Experience the future of geogrid welding with a Vibratory Friction Machine.

 

*This welding machine is compatible with Firber Grogrids |Plastic geogrid |Polyester fiber bundle geogrid |Steel-plastic geogrid production line.

SKU: VFG-W01 Catergories: , Tags: , ,
I. Welding mold configuration
1 Welding width of longitudinal and transverse strips: 10-18 mm
2 Welding thickness of longitudinal and transverse strips: 1.5-2.5 mm
3 Welding die tooth surface length, length and width: 26*26 mm
4 Solderable Materials: PP、ON、PVC、HDPE
5 Single-head welding power: 300 watts
6 Welding unit: 98#
7 Maximum weld transverse width: 6000 mm ± 15 mm
8 Friction motor model and size: 57 mm
9 Maximum speed of friction motor: 10000 rpm
10 Maximum working pressure of welding mold: 0.6 trillion pascals
11 Sonotrode Descending Distance: 75 mm
12 Sonotrode drop cylinder method: SDA40*75-B type
13 Sonotrode Reduction Solenoid Valve Model: 4V110-DC24V
14 Weldable mesh for welding molds: 50 mm, 100 mm, 150 mm
15 Strip welding method: One end and one belt
16 Horizontal mesh welding cycle: 4.5-5 sec
17 Weldable transverse width: 4 meters, 5 meters, 6 meters
18 Welding parameter control method: PLC series
Second. Vertical and horizontal weaving unit configurations
1 Swing Power: 1.1 kW
2 Threaded drive motor inverter power: 1.1 kW
3 Threaded pressure wheel outer diameter: 50mm*40mm
4 Wearable strap width: 10-15 mm
5 Stringing speed: 0-50 Hz
6 Cylinder: SDA40*10*10
Third. Clamp-on fixture configuration
1 Transverse belt propulsion cylinder: SC*175mm
2 Longitudinal belt propulsion cylinder: SDAP20*15mm
3 Longitudinal belt propulsion width: 10-24 mm
Four. Traction device configuration
1 Traction net servo motor model: 130mm-3.8KW
2 Motor working voltage: AC220V-50Hz
3 Motor speed: 2500 rpm
4 Traction roller size: 6400*210mm
5 Traction reducer model: R-1：40
6 Assembly method of traction roller: Less than 2 and more than 1
7 Control Method: PLC pulse control
8 Horizontal Grid Adjustment Method: 触摸屏输入 50-500mm
Ⅴ Automatic cutting device configuration
1 Maximum cutting length: Within 6000mm
2 Cutter motor speed: 4000 rpm
3 Cutting motor voltage: AC 220V
4 Reduction of forward motor power: AC220v转三相110v输出
5 Tool Outer Diameter: 300 mm
6 Cutting and feeding rollers: 6500*180mm
7 Grid feed motor power: 1.5KW
8 Grid feed motor power: AC 380V
9 Cutting method: PLC control
10 Finishing power: 1.5KW
11 Wrapping reduction ratio: 1:50
12 Unloading drum jacking cylinder: SC80*250mm
Six. The main low-voltage electrical equipment technology brand technical configuration
1 CJX2 Contactor: Schneider Electric
2 Miniature DC24V relay Schneider Electric
3 PLC touch screen: 三菱FX3U
4 touch screen SamkoonSK-102HE
5 Inverter: Taiwan Shilin 1.1-2.2KW
6 Remote control system FXCPU system
7 Switching power supplies 台湾 MEAN WELL NDR-240-24V
Ⅶ Overall dimensions after installation(m):  7.2 x 6.5 x 2.1
Ⅷ Equipment Parameters
1 Equipment model RM-98#-6000#
2 Welding head station 98
3 Number of welding head 98
4 Maximum output power 2.6-10KW
5 Single head output power 50-100W
6 设备外形尺寸（m） 7.2*2.5*2.1
7 设备重量 9.6吨
8 额定输入电压 AC380V   50-60HZ
9 输入电压形式 三相四线制
10 额定输入压力 0.6~1.0MPa
11 气压容器 ≥0.6~1.0立方米
12 气压流量 2.5~3.0立方米
13 可焊接宽度 3-4米 -5米 -6米
14 可焊接材料 PP、PE、PVC、PET、PC
15 24小时最大产量 8000-10000㎡
16 生产能力以50米计算 每卷35-40

Ruimin vibrating friction welding process

The Vibro Friction Welding process uses a low-power, high-speed brushless motor with a drive controller and precision mechanical components to perform vibratory friction. This method ensures precise coordination of motion throughout the welding process. Surface friction heating welding can be adapted to a variety of materials, including steel wire, fiberglass, polyester, PP, PET, etc., by incorporating internal stiffeners.

Ruimin Vibration Friction welding machine product image
Ruimin Vibration Friction welding machine product image

The function of vibrating the friction machine

conventional ultrasonic vertical friction welding could damage the internal structure (such as fiberglass, polyester, basalt, etc.), causing the internal fibers of the weld joint to break. However, the vibrating friction machine developed by Ruimin adopts the lateral friction method, which does not generate heat during the friction process, so it will not cause damage to any structure of the geogrid.Even under low-power conditions, it achieves welding effects surpassing ultrasonic welding by tenfold instantly. The design features separate welding molds and an independent computer control system, ensuring optimal appearance and stable strength at each welding point.

Advantages of the new geogrid vibratory friction welding equipment

  1. Enhanced performance: Faster welding speeds can increase production efficiency, increase yield, and reduce production costs.
  2. Fewer consumable parts: The new equipment has 90% fewer consumable parts compared to traditional machines, improving durability and reliability.
  3. Improve weld quality: Ensure higher weld results and strength, and maintain the consistency of appearance and strength of all weld joints.
  4. Energy efficiency: Significantly reduces electricity consumption by about 80%, significantly reducing operating costs.
  5. Automation and ease of operation: Provide a higher degree of automation, simplify operations and reduce labor requirements.
  6. Enhanced aesthetics: Welded products have a smoother surface and a stronger aesthetic appeal.
  7. Environmental benefits: 40% less noise compared to traditional methods, more environmentally friendly
  8. Material Versatility: Suitable for welding of a variety of raw materials, including PE, PP, PET, etc., expanding the versatility of its application.
Ruimin Vibration Friction welding machine product image
Ruimin Vibration Friction welding machine product image

Advantages of friction vibratory welding

  1. Cost-effective: The vibratory friction welding process consumes only 30% of the electricity required for ultrasonic welding, resulting in significant savings in energy bills.
  2. Reduced maintenance requirements: With fewer consumable parts, a more stable mechanical design, and less wear and tear on equipment, the need for maintenance and replacement of parts such as molds, sensors, and power supplies is minimized.
  3. Improved stability and value retention: The streamlined design and reduced reliance on fragile parts contribute to a more stable equipment structure, resulting in longer service life and value retention. This stability means less equipment downtime, minimizing production interruptions and labor costs.
  4. Enhance competitiveness: By reducing production costs, increasing output, and ensuring the consistency of welding quality, the vibratory friction welding process enhances the competitiveness of products in the market. This enables businesses to offer high-quality products at competitive prices, attract more customers, and expand their market share.

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