Ultrasonic Geogrid Welding Machine

Introducing the Ruimin Ultrasonic Steel-Plastic Geogrid Welding Machine. The Ruimin Ultrasonic Metal Welding Machine boasts advantages such as fast welding speed, high welding efficiency, and no need for external filler materials.

Key features include:

  • Fully Automatic Geogrid Welding Machine: Utilizing advanced ultrasonic technology, it is composed of 24 ultrasonic generators operating at 20KHz.
  • High Welding Strength: The welded geogrid has a large breaking tension and reasonable elongation, making it convenient to use. It has been widely applied in the construction of roads, railway embankments, and retaining walls.
  • Optimized Design: Featuring better performance, low power consumption, long service life, and high welding precision.

Key Components and Features of the Ruimin Ultrasonic Geogrid Welding Machine

  1. Friction Head Technical Requirements and Quality Standards
  • Weldable width of longitudinal and transverse strips: 10-24mm
  • Weldable thickness of longitudinal and transverse strips: 1.5-2.5mm
  • Dimensions of welding mold (length, width, height): 245*30*170mm
  • Welding material requirements: PE.PVC.HDPE
  • Single-head welding power: 2600W
  • Welding unit: 24#
  • Maximum welding transverse width: 6000mm ± 15mm
  • Ultrasonic model: 15K2600W
  • Maximum working pressure of welding head: 0.8 MPa
  • Welding head descent stroke: 75mm
  • Welding descent cylinder model: SC63*50-B
  • Welding head descent solenoid valve model: 4V210-DC24V
  • Weldable mesh sizes of welding head: 50mm, 100mm, 150mm
  • Strip welding method: 1-to-4 welding
  • Transverse mesh welding cycle: 5.5-6s
  • Weldable transverse widths: 4m, 5m, 6m
  • Welding parameter control method: PLC

2. The technical requirements and quality standards for the strip feeding motor are as follows

  • Strip feeding motor power: 1.1KW
  • Strip feeding motor drive inverter power: 1.1KW
  • Roller outer diameter of strip feeder: 50mm*40mm
  • Strip width that can be fed: 10-15mm
  • Strip feeding speed: 0-50Hz
  • Roller cylinder: SDA40*10*10

3. The technical specifications and quality standards for the left and right clamping devices are as follows

  • Belt feeding cylinder: SC*175mm
  • Belt clamping cylinder: SDAP20*15mm
  • Belt clamping width: 10-24mm

4. Technical Requirements and Quality Standards for the Web Traction Device are as follows

  • Model of the Web Traction Servo Motor: 130mm-3.8KW
  • Operating Voltage of the Motor: AC220v-50hz
  • Motor Speed: 2500 r/min
  • Dimension of the Traction Roller: 6400*210mm
  • Model of the Traction Reducer: R-1:40
  • Assembly Method of the Traction Rollers: 2 rollers at the bottom and 1 roller on top
  • Control Method: PLC pulse control
  • Adjustment Method for the Horizontal Mesh Size: Input through the touchscreen, ranging from 50-500mm

5. Technical Requirements and Quality Standards for the Web Cutting Machine Device are as follows

  • Maximum Web Cutting Length: Within 6000mm
  • Cutting Blade Motor Speed: 4000 r/min
  • Voltage of Web Cutting Motor: AC220V
  • Power of Web Advancing Motor: AC220v to Three-phase 110v Output
  • Outer Diameter of Cutting Blade: 300mm
  • Web Feed Roller for Cutting: 6500*180mm
  • Power of Web Feed Motor: 1.5KW
  • Voltage of Web Feed Motor: AC380v
  • Cutting Method: PLC Control
  • Power of Roll-up Motor: 1.5KW
  • Gear Ratio of Roll-up Reducer: 1:50
  • Cylinder for Lower Roll-up Material Push: SC80*250mm

6. Technical Parameters of the Main Low-Voltage Electrical Brands for the Entire Machine

  • CJX2 Contactors: Schneider
  • Small DC24V Relays: Schneider
  • PLC Programmable Controller: Mitsubishi FX3U
  • Touch Screen: XianKong SK-102HE
  • Frequency Converter: Shilin 1.1-2.2KW
  • Remote Control System: FXCPU
  • Switching Power Supply: Taiwan Mean Well NDR-240-24V

7. The overall dimensions (length, width, height) of the entire machine after installation are 7.2 meters long, 6.5 meters wide, and 2.1 meters high

 

In conclusion, the Ruimin Ultrasonic Geogrid Welding Machine stands out as a top-tier solution for geogrid production, offering unmatched precision and reliability. With its advanced 2600W ultrasonic welding head, versatile PLC control system, and capability to handle various materials and dimensions, this machine ensures efficient and high-quality output. Integrated with premium components from trusted brands like Schneider and Mitsubishi, it meets rigorous industry standards, making it an invaluable asset for any geogrid manufacturing operation.

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