Ultrasonic plastic welding machine

Ultrasonic Welding Machine is an ultrasonic welder designed for welding various plastics (PVC, PP, PE, ABS, etc.) and fabrics (Polyester, nonwoven, etc.). It is widely used in welding plastic products, including LED lampshades, chargers, reflectors, plastic whistles, pillows, quilts, filter paper, filter bags, and other plastic/fabric products

  • Ultrasonic Welding Machine, manually tuning, simple to use and maintenance
  • Welding by time, delay time, weld time and hold time. Working pressure is adjustable
  • Precise and high quality imported pneumatic parts
  • High quality transducer and booster
  • Self-protection: Over-Current, Frequency Deviation, Over-Temperature
  • Available in 4 frequencies – 15 Khz, 20 Khz 35 KHz and 40 KHz
  • Quick application changeover, high welding seam strength
  • Suitable for high cadences and short cycle times

1. Product Overview
The ultrasonic metal welding machine is an efficient, environmentally friendly, and energy-saving welding equipment that utilizes ultrasonic vibration energy to achieve solid-state welding between metals. This machine adopts advanced ultrasonic technology, allowing high-quality welding to be completed in a short time without adding solder or external heating. The ultrasonic metal welding machine is widely used in industries such as batteries, hardware, automotive parts, home appliances, and electronic products, making it an essential tool for improving production efficiency and product quality.

 

2. Working Principle
The ultrasonic metal welding machine generates intense frictional heat between two metal surfaces through high-frequency vibration, causing the metal surfaces to rapidly melt and fuse together. During the welding process, there is no need to add any solder or preheat the welding area, making it energy-efficient, environmentally friendly, and highly efficient. Additionally, due to the short welding time and small heat-affected zone, the welded metal retains excellent strength and conductivity.

     

 

 

 

3. Product Features

  • High Efficiency and Speed: The welding process takes only a few seconds, significantly improving production efficiency.
  • Energy Saving and Environmentally Friendly: No solder is required, reducing resource waste; the welding process produces no smoke or pollution, aligning with green environmental protection concepts.
  • High Welding Quality: The welded joints have high strength, good conductivity, and an aesthetic appearance, requiring no subsequent processing.
  • Easy Operation: The equipment has a high degree of automation and a user-friendly interface, making it easy for ordinary workers to operate.
  • Wide Applicability: It is suitable for welding various metal materials such as copper, aluminum, nickel, and stainless steel.
  • Stable and Reliable Equipment: High-quality ultrasonic generators and transducers ensure the stable and reliable operation of the equipment over extended periods.

     4. Application Areas

  • Battery Industry: Welding of battery electrode plates and battery connectors.
  • Hardware Products: Welding of various metal parts such as copper pipes and aluminum pipes.
  • Automotive Parts: Welding of metal components such as wire harnesses, terminals, and sensors.
  • Home Appliance Industry: Welding of components such as conductive plates and contacts.
  • Electronic Products: Welding of fine components such as electronic components and connectors.

With its advantages of high efficiency, environmental friendliness, and energy saving, the ultrasonic metal welding machine is gradually becoming an indispensable welding equipment in modern industrial production. We are committed to providing high-quality products and professional services to help your business improve production efficiency, reduce costs, and create a better future together!

Ask us for any question